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27 Dec 2023 Advanced Air Mobility
Overair completes assembly of full-scale Butterfly eVTOL vehicle prototype
Overair heads to flight testing in early 2024, marked by rapid prototype development.

20 Dec 2023 Advanced Air Mobility
AIR announces next phase in AFWERX program for headway in eVTOL R&D
The eVTOL developer is scouting locations in the U.S. for continued flight testing of its inaugural consumer aircraft, AIR One, through the Agility Prime program.

15 Dec 2023 Advanced Air Mobility
Crisalion Mobility aligns with Bluenest for vertiport integration, AAM advancement
Together, the two Spanish companies will outline plans for eVTOL aircraft and operations integration in Europe and Latin America to ensure compatible interaction and maximize aircraft performance.

14 Dec 2023 Advanced Air Mobility
Lilium begins Lilium Jet aircraft production
Following DOA approval, Lilium shifts from the design phase to industrialization, including fuselage matching and joining and a ramp-up of parts production from Tier 1 aerospace suppliers.

11 Dec 2023 Advanced Air Mobility
Air New Zealand uses Beta’s Alia for Mission Next Gen Aircraft program
The composites-intensive electric aircraft was purchased to meet the airline’s goal of flying a commercial demonstrator by 2026.

6 Dec 2023 Advanced Air Mobility
AFWERX funding advances Piasecki ARES program
The $37 million contract will enable Piasecki to demonstrate its ARES tilt-duct VTOL aircraft and hydrogen fuel cell propulsion technologies.
Design & Tooling See All

25 Dec 2023 Design and Testing
Damage tolerance testing of sandwich composites: The sandwich CAI test
A new ASTM-standardized test method established in 2022 assesses the compression-loaded damage tolerance of sandwich composites.

22 Dec 2023 Marine
Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada
Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

12 Dec 2023 Molds/Tools
Belotti retrofits Vega CNC center in BEAD hybrid machine for D-Composites
Combined LSAM and five-axis CNC milling capabilities will optimize D-Composites’ production services, flexibility and cut time and cost for composite tooling manufacture.

29 Nov 2023 Trends
Element, Magma Global renew partnership to extend m-pipe capabilities
Evaluation of CFRTP m-pipe through Element’s U.K. facility aims to qualify the system for new operating environments.

27 Nov 2023 Molds/Tools
PRF Composite Materials granted U.K. patent for Q.tool
Innovative prepreg tooling is highly drapable, capable of forming complex carbon fiber tooling shapes, in addition to reducing through thickness porosity and only requiring one debulk during layup.

17 Nov 2023 Aerospace
Improving carbon fiber SMC simulation for aerospace parts
Simutence and Engenuity demonstrate a virtual process chain enabling evaluation of process-induced fiber orientations for improved structural simulation and failure load prediction of a composite wing rib.
Materials See All

24 Jan 2024 Wind/Energy
RTM, dry braided fabric enable faster, cost-effective manufacture for hydrokinetic turbine components
Switching from prepreg to RTM led to significant time and cost savings for the manufacture of fiberglass struts and complex carbon fiber composite foils that power ORPC’s RivGen systems.

17 Jan 2024 Wind/Energy
Repurposing wind blades as functional community art pieces
Ohio-based Canvus Inc. upcycles fiberglass wind blades, car tires and post-consumer plastics to create outdoor furniture that amplifies sustainability messages in community spaces.

22 Dec 2023 Marine
Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada
Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

18 Dec 2023 Natural Fibers
Lingrove secures $10 million in financing to ramp up plant-based ekoa production
New support will enable climate-friendly, high-performance and aesthetically pleasing interiors made from ekoa natural fiber composite surfaces and panels.

18 Dec 2023 Additive Manufacturing
Al Seer Marine, Abu Dhabi Maritime unveil world’s largest 3D-printed boat
Holding the new Guinness World Record at 11.98 meters, the 3D-printed composite water taxi used a CEAD Flexbot to print two hulls in less than 12 days.

15 Dec 2023 Recycling
Toray rCF from Boeing 787 is incorporated into ultra-light laptops
Torayca-based aerospace components have successfully been repurposed into the Lenovo ThinkPad X1 Carbon Gen 12, highlighting the ongoing application of recycled composites.
Processes See All

24 Jan 2024 RTM
RTM, dry braided fabric enable faster, cost-effective manufacture for hydrokinetic turbine components
Switching from prepreg to RTM led to significant time and cost savings for the manufacture of fiberglass struts and complex carbon fiber composite foils that power ORPC’s RivGen systems.

10 Jan 2024 Automation
Coriolis introduces hybrid CPico AFP machine
This compact cell brings together 3D printing, AFP and milling aided by a comprehensive software program, further simplifying the manufacture of complex thermoplastic composite aerostructures in the future.

27 Dec 2023 Additive Manufacturing
California grant extends affordable, 3D-printed housing efforts by Mighty Buildings
Three prefabricated, low-carbon homes, using Mighty Buildings’ large-format 3D printing and UV-curable resins, will be built in the San Francisco Bay Area as models for future industry developments.

25 Dec 2023 Additive Manufacturing
Mechnano, Bomar introduce T50B low-viscosity masterbatch for 3D resins
T50B masterbatch by Mechnano, in partnership with Bomar, streamlines AM resin development, resolving CNT dispersion issues and elevating mechanical performance while catering to various printing technologies

22 Dec 2023 ATL/AFP
Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada
Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

20 Dec 2023 Compression Molding
ENRX, Roctool collaborate to advance mold electrification
Plastics and composites manufacturers will benefit from Roctool’s heat and cooling induction for molding processes, with increased technical service support and capability demonstrations on a global scale.
Composites 101 See All

25 Aug 2023 Composites Basics
Celebrating 30 years of CompositesWorld, Part 1
CW explores key composite developments that have shaped how we see and think about the industry today.

21 Jul 2023 Composites Basics
The basics of composite drawing interpretation
Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

6 Feb 2023 Composites Basics
Composites end markets: Batteries and fuel cells (2023)
As battery electric and fuel cell electric vehicles continue to supplant internal combustion engine vehicles, composite materials are quickly finding adoption to offset a variety of challenges, particularly for battery enclosure and fuel cell development.

27 Jan 2023 Composites Basics
Proper application of semi-permanent mold release systems
Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

18 Jan 2023 Feature
Composites end markets: Electronics (2023)
Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

11 Jan 2023 Composites Basics
Composites end markets: Pressure vessels (2023)
The composite pressure vessel market is fast-growing and now dominated by demand for hydrogen storage.
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Webinars See All

On Demand
CW Tech Days: Composites in Advanced Air Mobility
The burgeoning advanced air mobility (AAM) market promises to introduce a new mode of transport for urban and intercity travelers — particularly those who wish to bypass the traffic congestion endemic to the world’s largest cities. The electric vertical take-off and landing (eVTOL) aircraft serving this market, because they depend on battery-powered propulsion, also depend on high-strength, high-performance composite structures produced at volumes heretofore unseen in the aerospace composites industry. This CW Tech Days will feature subject matter experts exploring the materials, tooling and manufacturing challenges of ramping up composites fabrication operations to efficiently meet the demands of a challenging and promising new marketplace.

On Demand
Enabling Automated Quality Control in Composites for Less Scrap, Higher Yield
Manufacturers often struggle with production anomalies that can be traced back to material deviations. These can cause fluctuations in material flow, cooling, and cure according to environmental influences and/or batch-to-batch variations. Today’s competitive environment demands cost-efficient, error-free production using automated production and stable processes. As industries advance new bio-based, faster reacting and increased recycled content materials and faster processes, how can manufacturers quickly establish and maintain quality control? In-mold dielectric sensors paired with data analytics technology enable manufacturers to: Determine glass transition temperature in real time Monitor material deviations such as resin mix ratio, aging, and batch-to-batch variations throughout the process Predict the influence of deviations or material defects during the process See the progression of curing and demold the part when the desired degree of cure, Tg or crystallinity is achieved Document resin mix ratios using snap-cure resins for qualification and certification of RTM parts Successful case histories with real parts illustrate how sensXPERT sensors, machine learning, and material models monitor, predict, and optimize production to compensate for deviations. This Digital Mold technology has enabled manufacturers to reduce scrap by up to 50% and generated energy savings of up to 23%. Agenda: Dealing with the challenge of material deviations and production anomalies How dielectric sensors work with different composite resins, fibers and processes What is required for installation Case histories of in-mold dielectric sensors and data analytics used to monitor resin mixing ratios and predict potential material deviations How this Digital Mold technology has enabled manufacturers to optimize production, and improve quality and reliability

On Demand
Fast Cure Epoxy Solutions for High Volume Battery Enclosures and Body Panels
SolvaLite is a family of new fast cure epoxy systems that — combined with Solvay's proprietary Double Diaphragm Forming technology — allows short cycle times and reproducibility. Agenda: Application Development Center and capabilities Solutions for high-rate manufacturing for automotive Application examples: battery enclosures and body panels

On Demand
Understanding Pull-Winding: A Unique Continuous Manufacturing Process for Composite Profiles and Tubes
OEMs around the world are looking for smarter materials to forward-think their products by combining high mechanical performance with lightweight design and long-lasting durability. In this webinar, composite experts from Exel Composites explain the benefits of a unique continuous manufacturing process for composites profiles and tubes called pull-winding. Pull-winding makes it possible to manufacture strong, lightweight and extremely thin-walled composite tubes and profiles that meet both demanding mechanical specifications and aesthetic needs. The possibilities for customizing the profile’s features are almost limitless — and because pull-winding is a continuous process, it is well suited for high volume production with consistent quality. Join the webinar to learn why you should consider pull-wound composites for your product. Agenda: Introducing pull-winding, and how it compares to other composite manufacturing technologies like filament winding or pultrusion What are the benefits of pull-winding and how can it achieve thin-walled profiles? Practical examples of product challenges solved by pull-winding

On Demand
The Future of Thermoset Testing: A Look at the Latest Developments
Composite systems consist of two sub-constituents: woven fibers as the reinforcement element and resin as the matrix. The most commonly used fibers are glass and carbon, which can be processed in plane or satin structures to form woven fabrics. Carbon fibers, in particular, are known for their high strength/weight properties. Thermoset resins, such as epoxies and polyurethanes, are used in more demanding applications due to their high physical-mechanical properties. However, composites manufacturers still face the challenge of designing the right cure cycles and repairing out-of-shelf-life parts. To address these issues, Alpha Technologies proposes using the encapsulated sample rheometer (premier ESR) to determine the viscoelastic properties of thermosets. Premier ESR generates repeatable and reproducible analytical data and can measure a broad range of viscosity values, making it ideal for resins such as low viscous uncured prepreg or neat resins as well as highly viscous cured prepregs. During testing, before cure, cure and after cure properties can be detected without removing the material from the test chamber. Moreover, ESR can run a broad range of tests, from isothermal and non-isothermal cures to advanced techniques such as large amplitude oscillatory shear tests. During this webinar, Alpha Technologies will be presenting some of the selected studies that were completed on epoxy prepreg systems utilizing ESR and how it solves many issues in a fast and effective way. It will highlight the advantages of this technique that were proven with the work of several researchers. Moreover, Alpha Technologies will display part of these interesting findings using the correlations between the viscoelastic properties such as G’ and mechanical properties such as short beam shear strength (SBS).

On Demand
Breakthrough FusePly Technology for Reliable Composite Bonding
Surface preparation is a critical step in composite structure bonding and plays a major role in determining the final bonding performance. Solvay has developed FusePly, a breakthrough technology that offers the potential to build reliable and robust bonded composite parts through the creation of covalently-bonded structures at bondline interface. FusePly technology meets the manufacturing challenges faced by aircraft builders and industrial bonding users looking for improved performance, buildrates and lightweighting. In this webinar, you will discover FusePly's key benefits as well as processing and data. Agenda: Surface preparation challenges for composite bonding FusePly technology overview Properties and performance data

On Demand
Cost-Effective Solutions for High-Quality Composite Tools Register Now
Events See All

23 Apr 2024
UTECH Europe
UTECH Europe will return on the 23-25 April 2024 to the MECC Maastricht, the Netherlands. Organised by Crain Communications' Global Polymer Group, and in association with Urethanes Technology International, the three-day exhibition and conference is where the global polyurethanes industry comes together.

30 Apr 2024
SPE Thermoset TopCon
Join us for the SPE Thermoset TOPCON 2023 event in Madison, Wisconsin at the beautiful Monona Terrace Community and Convention Center. Join the leaders in the industry and learn about opportunities for thermoset innovative technologies in multiple markets.

6 May 2024
AWEA Cleanpower Conference 2024
The most knowledgeable minds in clean energy join ACP’s CLEANPOWER event to chart the future of this powerful industry and discuss the opportunities ahead. This is the must-attend conference of the year. CLEANPOWER grows businesses by gathering key decision makers and stakeholders across the wind, solar, storage, hydrogen, and transmission industries for discussion, deal making, networking and a whole lot of fun. We’re calling all manufacturers, construction firms, owner operators, utilities, financial firms, corporate buyers and sector members to join our landmark event. Mark your calendar to join us next year in Minneapolis, MN May 6-9 at the most anticipated clean energy trade show of the year.

6 May 2024
Offshore Technology Conference 2024
The Offshore Technology Conference (OTC) is where energy professionals meet to exchange ideas and opinions to advance scientific and technical knowledge for offshore resources and environmental matters. Since 1969, OTC’s flagship conference is held annually at NRG Park (formerly Reliant Park) in Houston. OTC has expanded technically and globally with OTC Brasil and OTC Asia. OTC is sponsored by 13 industry organizations and societies, who work cooperatively to develop the technical program. OTC also has endorsing and supporting organizations

20 May 2024
SAMPE 2024
Hosted by the Society for the Advancement of Material and Process Engineering (SAMPE), SAMPE 2024 is North America's premier advanced materials and process engineering conference and exhibition tradeshow. SAMPE 2024 is where the advanced materials community comes together for face-to-face meetings, top-level education sessions and panels lead by the industry’s leaders and innovators.

5 Jun 2024
ILA Berlin
ILA Berlin brings the world's aerospace industry to the center of Europe every two years - next time from June 5 to 9, 2024.

18 Apr 2024 New & Upcoming
WCX World Congress Experience 2024 Register Now
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Whitepapers See All

27 Dec 2023
Cevotec white paper presents novel approach for H2 tank production
Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.

23 Nov 2023
KCARBON and KIST develop lyocell/PLA/wood biocomposites
Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

1 Nov 2023
Exel Composites releases guide for design considerations in composite tubes
The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

21 Jul 2023
UAMMI white paper addresses composites recycling in Utah
Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.

6 Jul 2023
Exel Composites releases FST requirements guide for composites
In its latest white paper, Exel navigates the fire, smoke and toxicity (FST) considerations and complexities that can influence composites design.

1 Mar 2018
Evonik study researches best resins for surface quality and shrinkage control
New white paper authored by Eike Langkabel, Sebastian de Nardo, and Jens Bockhoff, examines the best resin formulations for composites used in automotive part production, both structural parts and body panels.
Articles See All

19 Jan 2024
Fastener selection for composite materials
How to navigate terminology, materials and functionality in choosing the right fastener for components or assemblies involving composite materials.

17 Jan 2024 Sustainability
Repurposing wind blades as functional community art pieces
Ohio-based Canvus Inc. upcycles fiberglass wind blades, car tires and post-consumer plastics to create outdoor furniture that amplifies sustainability messages in community spaces.

15 Jan 2024 JEC
JEC World 2024 preview
The world’s largest composites industry trade event returns to Paris, France, March 5-7, 2024, featuring exhibits, awards, conference programming and more.

11 Jan 2024 Construction
Composites end markets: Infrastructure and Construction (2024)
Composites are increasingly used in applications like building facades, bridges, utility poles, wastewater treatment pipes, repair solutions and more.

8 Jan 2024 Pressure Vessels
Composites end markets: Energy (2024)
Composites are used widely in oil/gas, wind and other renewable energy applications. Despite market challenges, growth potential and innovation for composites continue.

3 Jan 2024 Composites Market Outlook
Composites end markets: Sports and recreation (2024)
Light weight and high performance continue to make composites popular in the elite sporting good market. Sustainability in both materials and recycling solutions are a key innovation area.

24 Jan 2024 RTM
RTM, dry braided fabric enable faster, cost-effective manufacture for hydrokinetic turbine components
Sustainability See All

27 Dec 2023 Sustainability
Ecoinvent database makes LCA data for European flax-linen fibers more accessible
Alliance for European Flax-Linen and Hemp has partnered with ecoinvent to enable a more comprehensive and transparent inventory database for the environmental impact of natural fiber-based products, services.

5 Dec 2023 Sustainability
Speak at CW’s Sustainability Tech Days event on April 17
Online industry event in spring 2024 will feature six presentations covering sustainability in the composites industry.

21 Nov 2023 Sustainability
Bio-based SiC ceramics from wood polymer composites
Austrian research institute Wood K plus makes 95% silicon carbide ceramics more sustainable (>85% bio/recycled content), enables 3D shapes via extrusion, injection molding and 3D printing.

20 Nov 2023 Sustainability
Airtech launches recycled-grade Dahltram T-100GF resin
Thermoplastic polymer resin was designed to tackle distinctive industry challenges of large-scale 3D printing while also assisting with sustainability initiatives.

15 Nov 2023 Natural Fibers
Greenboats announces sailing boat with biocomposite construction
The MB9, representing a combination of high performance and eco-conscious materials use, will be commercially available in time for the 2024 sailing season.

27 Oct 2023 Sustainability
CUBIC project to develop 100% recyclable composite hydrogen container, car seat
For 42 months, the Aitiip Technology Center will coordinate the EU-funded project to design a new range of intermediate materials, such as pellets or resin-impregnated carbon fibers, which will be used to manufacture more sustainable final products.

17 Jan 2024 Recycling
Repurposing wind blades as functional community art pieces
Knowledge Centers

Sustainability
The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

CompositesWorld Collections
CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

Sensors for Composite Processing

CW Tech Days: Follow Up

Thermoplastics for Large Structures
During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Automated Composites
In the Automated Composites Knowledge Center, CGTech brings you vital information about all things automated composites.

Design, Simulation and Testing Technologies for Next-Gen Composite Structures

The Now and Next in Composites

Composites in Advanced Air Mobility Presentations

Composites in Infrastructure and Construction
CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Closed Molding Knowledge Center
Closed mold processes offer many advantages over open molding. This knowledge center details the basics of closed mold methods and the products and tools essential to producing a part correctly.

CW Tech Days: Sustainability
This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

CW Tech Days: Composites in Advanced Air Mobility
Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.
View Knowledge Center
CW Tech Days

Composites in Infrastructure and Construction
CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Composites in Advanced Air Mobility
Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

Thermoplastics for Large Structures
Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Sustainability in Composites Manufacturing
Explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.
Collections See All

Composites in Hydrogen Storage
A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

Recycled Composites
This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

Thermoplastic Composites
This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

Tooling
This collection features recent CW stories that detail a range of tooling technologies, processes and materials.

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Flexform Technologies LLC

Flexform Technologies LLC

AS SEEN ON CW

4955 Beck Dr.
Elkhart, IN 46516 US
574-295-3777
flexformtech.com

About Flexform Technologies LLC

FlexForm, a composite of bast natural fibers and fiberized thermoplastic polymers. The lightweight material is strong, economical and easy to process. Suitable for applications in automotive, truck, aviation, office interior, RV, construction, packaging, housing and other applications.

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HYBRID COMPOSITE PANEL UNLOCKS HIDDEN VALUE

Thermoformable Composite Panels, Part 1

Natural Fiber Composites Slowly Take Root

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