#SPECIALREPORT

Filament Winding

Composites 4.0: Digital transformation, adaptive production, new paradigms

An evolving landscape of automation, sensors and AI software is not an end, but a means to achieve the cost, quality, efficiency and agility required for future manufacturing.  
#feature #automation #composites4_0

Aerospace

ZAero project update

The 2019 final review demonstrated integration of an automated CFRP process chain: AFP inline inspection and rework, cure and resin flow sensors, part performance prediction and a decision support tool for line operators.
#a350 #airbus #layup

Digital thread vs. digital twin

Visualizing the difference between digital representations and data flows and understanding the applications that are changing composites manufacturing and business models.
#airbus #autoclave #layup

Composites 4.0: Where to start?

Sensors, IoT platforms, data analytics — the tools for more intelligent, efficient manufacturing abound, but where to start is actually much simpler.
#composites4_0 #Composites101 #specialreport

Infusion

No business case for reteaching robots

DLR Center for Lightweight Production Technology has developed an AI-equipped work cell where collaborative robots can switch from producing composite rear pressure bulkheads to fuselage panels without requiring reprogramming or retraining.
#airbus #boeing #composites4_0

Design/Simulation

Composites 4.0: Architecture and ontology

Adaptive systems, IoT platforms and apps, the need for 4.0 standardization and a new way to develop and certify composite aerostructures.
#airbus #layup #outofautoclave

Thermoplastics

Swinburne University and CSIRO's Industry 4.0 Testlab for Composite Additive Manufacturing 

Australia and Germany collaborate to build Composites 4.0 production line for competitive advantage in next-gen manufacturing and workforce.
#trends #outofautoclave #pekk

Thermoplastics

Revolutionizing the composites cost paradigm, Part 2: Forming

Boeing-led parts trials explore infusion, compression molding and thermoplastics, offering lessons and supply chain options to better compete with aluminum.
#autoclave #boeing #darpa

Carbon Fibers

RAPM development with PtFS

Boeing-led program explores rapid part cycles using automated, 180-channel thermal control molding cell for infusion, thermoset prepreg and thermoplastic composites.
#autoclave #boeing #darpa

Manufacturing the complex geometry parts of RAPM

Boeing-led program explores simulation, tooling, preforming and molding approaches to lower composites part cost.
#specialreport #autoclave #boeing

Carbon Fibers

Novel prepreg for compression molding in RAPM

Solvay and Boeing combine aerospace performance with process knowledge for high-rate, low-cost composites production.
#autoclave #automation #boeing

Aerospace

Revolutionizing the composites cost paradigm, Part 1: Feedstock

Highly-aligned, short-fiber Tailorable Universal Feedstock for Forming achieves aerospace properties, metal-like formability in zero-waste, fiber-to-parts pilot plant.
#layup #outofautoclave #cuttingtools