Focus on Design
Composite sidewall cover expands options for fire-safe rail components
R&D project by CG Rail explores use of carbon fiber-reinforced thermoplastics and recycled manufacturing scrap to meet fire safety, weight and volume targets.
Read MoreSeat frame demonstrates next-generation autocomposites design
Light weight, simplified/cost-effective manufacturing, passenger comfort and safety informed materials and process innovations and won awards for the 2022 Toyota Tundra‘s second-row seat frame.
Read MoreNovel composite technology replaces welded joints in tubular structures
The Tree Composites TC-joint replaces traditional welding in jacket foundations for offshore wind turbine generator applications, advancing the world’s quest for fast, sustainable energy deployment.
Read MoreHigh glass transition temperature, 100% bio-based thermoset resins for space composites
With the European Commission Restrictions Roadmap soon banning entire classes of chemical substances found in fossil fuel-based synthetic polymers, the space industry is looking to a chemical combination to produce competitive thermoset resins.
Read MoreThermoset-thermoplastic joining, natural fibers enable sustainability-focused brake cover
Award-winning motorcycle brake disc cover showcases potential for KTM Technologies’ Conexus joining technology and flax fiber composites.
WatchCFRTP upper stage propellant tank
PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.
Read MoreOne-shot manufacture of 3D knitted hybrid thermoplastic composite structures
MAPICC 3D project replaces steel seat support in heavy-duty vehicle with a 3D knitted composite made from thermoplastic hybrid yarns comprising the matrix and reinforcing components.
Read MoreProtecting EV motors more efficiently
Motors for electric vehicles are expected to benefit from Trelleborg’s thermoplastic composite rotor sleeve design, which advances materials and processes to produce a lightweight, energy-efficient component.
Read MoreCFRTP enables better, greener smartphones
Carbon Mobile’s “monocoque” design eliminates separate case, cover and frame, better protects electronics and simplifies disassembly.
WatchModernizing the mechanical rotor sail
Composites are key for Norsepower’s award-winning redesign of a century-old rotor sail for reducing carbon emissions on passenger and cargo ships.
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