Web Industries opens ply cutting and kitting operation

The new facility includes five cutting tables, laser guidance devices and quality control systems that ensure every ply in a kit is in the correct order.

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Web Industries Inc.’s (Marlborough, Mass.) CAD Cut division has opened its Atlanta ply cutting and kitting operation located at Web’s Suwanee, Ga.-based Composites Center of Excellence.

The new facility includes five cutting tables, laser guidance devices and quality control systems that ensure every ply in a kit is in the correct order. New video systems positioned above the cutting tables maintain robust records management and traceability for every product.

According to CAD Cut General Manager Ben Winters, growing market needs for formatted composite materials and related support services prompted Web Industries’ $2 million investment in factory space, equipment and highly trained personnel. The facility gives the aerospace industry much needed redundancy for sourcing of ply-formatted and kitted advanced composites.

“The Atlanta ply cutting and kitting operation mitigates the risk of supply shortages,” Winters says. “Here in Georgia, we produce the same product as our Denton, Texas and Montpelier, Vermont plants. If for any reason one plant should experience a disruption, production can shift to the other sites, providing customers with an uninterrupted supply chain.”

Located within Web Industries’ 225,000 square-foot, Composites Center of Excellence, the new operation provides extensive room for expansion. “Boeing’s mid-2016 Current Market Outlook forecasts overall demand for nearly 40,000 new commercial airplanes during the next 20 years,” Winters says. “The report also says the aviation sector will continue to see long-term growth with the commercial fleet doubling in size, and that we can expect to see passenger traffic grow 4.8% a year over the next 20 years. We are equipped and ready to support the aerospace industry’s expanding needs for product and vendor managed inventory solutions over the next decade and beyond.”

The CAD Cut operation shares extensive freezer capacity with its Web Industries’ parent, whose freezers are located adjacent to the production area. The freezers enable CAD Cut to store advanced composite materials well in advance of deliveries, saving aerospace manufacturers inventory costs. 

Production takes place in a Controlled Contamination Area (CCA) that meets the ISO 14644-1 Class 8 standard. The facility’s conveyor driven cutting tables are separated by spacious aisle ways that contribute to manufacturing efficiency. Finished product is charged at fixed prices. Formatted multi-ply products are supplied as turnkey kits.

The Atlanta operation began processing its first orders in May 2017.

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