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Industry News
Boeing, Russell Brands work to put 787 carbon fiber into athletic gear

Excess carbon fiber from 787 Dreamliner production will be used to manufacture Russell Brands' lightweight, high-strength CarbonTek American football shoulder pads.

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Posted on: 9/2/2014
Source: CompositesWorld

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Boeing (Seattle, Wash., USA) and Russell Brands LLC (Bowling Green, Ky., USA) announced on Aug. 27 that they are working together to incorporate excess carbon fiber from 787 Dreamliner production in Russell Athletic protective athletic gear.

The companies will expand an initial collaboration that puts 787 carbon fiber into Russell Athletic's new CarbonTek football shoulder pad system. Boeing and Russell Athletic see significant benefits in using aerospace-grade carbon fiber because the carbon filaments provide a high strength-to-weight ratio and greater durability.

Boeing, which markets surplus factory materials to meet the company's environmental and business goals, sees more opportunities to repurpose carbon fiber as it increases the use of composites in its commercial airplanes. In addition, Boeing's new 777X will be the largest and most-efficient twin-engine jet in the world due in part to the industry's largest composite wing.

"Boeing decided to build the 787 Dreamliner with carbon composites to increase fuel efficiency for our customers and improve the passenger experience," says Julie Felgar, managing director of Boeing Commercial Airplanes environmental strategy. "Our collaboration with Russell Athletic i​s a fabulous opportunity to utilize the strength and lightweight characteristics of 787 carbon fiber to support elite athletes on the field."

The CarbonTek with OS Technology (patent-pending) shoulder pad system has the sports industry's first-ever exoskeleton made of aerospace-grade carbon fiber, which is thinner, stronger and approximately 10 percent lighter compared to competitors. The high- performance fiber also is said to offer an increased range of motion and secure fit for the athlete's body.

"We are thrilled to partner with Boeing and discover new ways to utilize carbon fiber used on the 787 to make innovative, game- changing products for the sports industry," says Robby Davis, senior vice president and general manager, Russell Athletic. "It's an exciting opportunity for both companies to leverage the value of carbon fiber used in high-performance gear while helping to meet environmental goals."

Several elite collegiate players from U.S. Division I universities will be wearing the CarbonTek throughout the upcoming football season, as well as Russell Athletic's three pro football ambassadors: Pierre Garcon, Mark Ingram and Colt McCoy. 

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