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September 2014
The evolution of the modified D 695 compression test method

HPC's Testing Tech columnist Dr. Donald F. Adams,the president of Wyoming Test Fixtures Inc. (Salt Lake City, Utah), looks at the long metals-to-plastics-to-composites history of this well-used and much modified compression test method.

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Posted on: 9/1/2014
High-Performance Composites

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Don Adams mug shot

Dr. Donald F. Adams is the president of Wyoming Test Fixtures Inc. (Salt Lake City, Utah). He holds a BS and an MS in mechanical engineering and a Ph.D in theoretical and applied mechanics. Following a total of 12 years with Northrop Aircraft Corp., the Aeronutronic Div. of Ford Motor Co. and the RAND Corp., he joined the University of Wyoming, directing its Composite Materials Research Group for 27 years before retiring from that post in 1999. Dr. Adams continues to write, teach and serve with numerous industry groups, including the test methods committees of ASTM and the Composite Materials Handbook 17.

Fig. 1

Fig. 1: I-shaped lateral support plates (left), per ASTM D 695, with an end cap (right) added to protect the specimen end that projects at the upper end of the lateral supports from locally crushing or buckling when loaded. Source: Don Adams

                        Fig. 2

Fig. 2: The SACMA SRM 1R-94 fixture (left) and Wyoming fixture (right). The base and lateral supports of the former are thicker, making it look larger, but both fixtures accommodate the same-sized specimen. Source: Don Adams

                        Fig. 3

Fig. 3: An example of a special-use fixture. The one at right, made from nickel superalloy, was designed to fit into a small-diameter tube furnace, but test a standard-sized specimen. The lateral supports are rectangular rather than I-shaped. The front support has a slot for specimen surface access by a laser extensometer. Source: Don Adams

                        Fig 4

Fig. 4: A subscale fixture (right), designed to test a 25-mm/1-inch long specimen, compared to a Wyoming fixture. Source: Don Adams

ASTM D 6951, “Compressive Properties of Rigid Plastics,” defines the end-loading compression test method familiar to the composites community. It was introduced by ASTM Committee D20-Plastics more than 70 years ago but was not the first method developed in this area.

In the 1930s, the aircraft industry was beginning to use aluminum, particularly in sheet form, for wing, fuselage and empennage skins. Airframers needed a method for directly determining the compressive properties, particularly the compressive strength, of these thin materials. Extensive research during the 1930s and through World War II resulted in a number of published studies. The earliest approach (U.S. National Bureau of Standards, 1933) was to clamp 20 or more thin specimens together for testing, avoiding the need for lateral restraint against gross buckling. Known as the “pack” method, it was shown to produce compressive strengths comparable to tests of thick materials2. However, it was tedious and expensive because of the number of specimens required. 

W.P. Montgomery (Vought-Sikorsky Aircraft Corp., Stamford, Conn.) is credited with the first scheme for testing a single thin sheet3. R.L. Templin’s4 work followed, resulting in the Montgomery-Templin method.5 Its fixture supported each side of the 67-mm/2.64-inch long specimen with 25 steel rollers (each 2.93 mm/0.093 inch in diameter) spaced 2.54 mm/0.10 inch on center. Each roller was supported by an individual brass leaf spring on each end, so each roller could move independently. This roller spacing was calculated to prevent local buckling between rollers for aluminum specimens as thin as 0.5 mm/0.020 inch.

Although the Montgomery-Templin fixture produced strength and stiffness values comparable to those obtained by the “pack” method or by testing thick specimens, its 50 rollers and 100 springs made it expensive to fabricate and difficult to adjust. Therefore, other methods were investigated. Some used multiple steel balls to support the specimen faces, or lubricated and unlubricated solid support surfaces of steel, brass and even wood. Others employed grooved steel or brass plates — the grooves that contacted the opposite faces of the specimen were either aligned or staggered relative to each other. These methods were satisfactory as long as the coefficient of friction between the specimen and the supports was low and the clamping force was limited to that necessary to prevent buckling. The more promising and popular of these methods were incorporated into an existing standard, ASTM E 95, “Compression Testing of Metallic Materials at Room Temperature.”

As plastics came into use, a similar need to compression test them in thin sheet form prompted adoption of the metals testing technology — specifically, grooved, aligned lateral supports were incorporated into ASTM D 695. A dogboned test specimen 3⅛ inches long was selected (7.94 cm/3.13 inch in the current standard). The increased cross-sectional area of the dog-boned ends reduces the likelihood of local buckling and/or end crushing. The lateral supports are 73 mm/2.875 inches long, allowing about 6.4 mm/0.255 inch maximum specimen deformation when loaded in compression. These supports are 11.1 mm/0.438 inch wide over the central 38.1-mm/1.50-inch length, with projections that have holes on each end so they can be bolted together to provide the desired clamping force (see Fig. 1). With the projections added, the lateral supports assume an I-shape. That shape (rather than the rectangular plate used in metals testing) and its central portion, narrower than the 12.7-mm/0.50-inch wide specimen, permit attachment of an extensometer to the specimen edge for strain measurement. ASTM D 695 hasn’t changed in 70 years.

When a method was required for compression testing thin composites, ASTM D 695 was used in the late 1970s by The Boeing Co. (Seattle, Wash.) and others. A base was added to hold the lateral supports vertically in the testing machine and a tabbed, straight-sided specimen was used. Boeing specified a specimen length of 3.13 to 3.18 inches (79.5 mm to 80.7 mm). (It’s unclear why a length range was specified.) SACMA (Suppliers of Advanced Composite Materials Assn.) later adopted this method as SACMA Recommended Method SRM 1-88 in 1988, with a specimen length of 3.18 inches, arbitrarily 0.05 inch/1.27 mm longer than the ASTM D 695 specimen. Although the lateral support length was reduced to 2.75 inches/69.9 mm (0.125-inch/3.175-mm shorter than ASTM D 695), SACMA’s 1994 revision, SRM 1R-94, adopted ASTM D 695’s 2.875 inches/73 mm.

In early 1992, ASTM Committee D30-Composites drafted a new standard, based on SACMA’s SRM 1-88 document, but it was not released. Sicne SACMA disbanded in 2000, the “Modified D 695” compression test method has been homeless and somewhat unguided. As a result, a number of modified methods are in use, each with slightly different specifications. However, they all end-load a tabbed, straight-sided specimen. (See examples in Figs. 1-4.)

References

1ASTM D 695-10 (2010), “Standard Test Method for Compressive Properties of Rigid Plastics,” ASTM International, W. Conshohocken, Pa. (introduced in 1942).

2Aitchison, C.S., and Tuckerman, L.B., “The Pack Method for Compressive Tests of Thin Specimens of Materials Used in Thin-Wall Structures,” Report No. 649, National Advisory Committee for Aeronautics (NACA), Washington, D.C., 1939.

3Paul, D.A., Howell, F.M., and Grieshaber, H.E., “Comparison of Stress-Strain Curves Obtained by Single-Thickness and Pack Methods,” NACA Technical Note No. 819, NACA, Washington, D.C., prepared by Aluminum Company of America, August 1941.

4Templin, R.L., “Discussion on Single-Strip Compression Test for Sheet Materials,” Proceedings, ASTM, Vol. 45, 1945, pp. 690-93.

5ASTM E 9-09 (2009), Standard Test Methods of Compression Testing of Metallic Materials at Room Temperature,” ASTM International, W. Conshohocken, Pa. (introduced in 1924).

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